Briggs Stratton Portable Generator 040228 1 User Manual

Home Generator Systems  
Illustrated Parts List  
Model  
040228-1  
18000 Rated Watts  
Home Generator System  
Manual No. 202827A Rev. A (03/27/2008)  
 
Illustrated Parts List - Main Unit  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
U203030GS  
BASE, Mounting  
48 186205GS  
49 194699GS  
50 809743  
SWITCH, Oil Temp  
PLATE, Switch Oil Temp  
SCREW  
187594GS  
24910GS  
194683GS  
194829GS  
194830GS  
195936GS  
202382GS  
*
MOUNT, Vibration  
HHS, Trilobular 5/16 - 18 x 1/2  
SOLENOID, Gas Fuel  
FITTING, Coupling  
51 NSP  
53 193506GS  
54 809872  
55 202885GS  
56 202884GS  
57 203533GS  
58 56893GS  
59 202988GS  
ASSY, Alternator (see page 7)  
DECAL, Caution Hot Surface  
GASKET  
REGULATOR  
BRACKET, Mounting Solenoid  
FITTING, 3/4 Flare to 3/8 NPT  
HHCS, M6 - 1.0 x 16  
HHCS, M6 - 1.0 x 30  
WASHER, 1/4 Lock  
NUT, M6 - 1.0  
MUFFLER  
BASE, Muffler Box  
KIT, Insulation, Muffler Box Base  
CRIMPTITE, 10 - 24 x 1/2  
ASSY, Bulkhead, Alternator End  
w/Insulation  
10 *  
11 *  
12 *  
13 B4300GS  
14 194818GS  
15 185939UGS  
16 198913GS  
17 198593DGS  
18 202958GS  
19 B4995GS  
20 *  
HHS, Trilobular, 1/4 - 20 x 1/2  
BATTERY  
60 203534GS  
61 194682GS  
62 202883GS  
63 192445GS  
64 *  
70 205397GS  
900 §  
901 843644  
902 843438  
KIT, Insulation, Muffler Box Top  
COLLECTOR, Muffler Box  
BOX, Muffler Top  
SCREW. 10 - 32 x 5/8  
WASHER, M6 Shakeproof  
DECAL, Requirements, Fuel  
ENGINE  
FUEL HOSE  
CLAMP  
WIRE-A, Black  
KIT, Battery Hardware  
WIRE-A, Red  
TUBE, Air Cleaner  
HHS, Trilobular, 1/4-20 x 7/8  
WASHER, Flat 5/16 - M8  
HOSE, Oil Drain  
23 1723165SM  
24 186649GS  
25 *  
DECAL, Oil Drain  
HHCS, 5/16 - 18 x 2.5 Full Thread  
NUT, 5/16 - 18  
Items Not Illustrated  
202826GS  
26 *  
27 *  
MANUAL, Install  
MANUAL, Operator’s  
MANUAL, Engine  
WASHER, Lock 5/16 - M8  
WIRE  
HHCS, 5/16 - 18 x 2"  
HHCS, M12 - 1.75 x 35  
WASHER, M12  
SUPPORT, Engine/Alternator, Black  
SCREEN  
WASHER, Shakeproof Ext. M6-1/4  
WIRE, Ground  
202827GS  
28 186790CGS  
29 *  
MS3483  
204513GS  
KIT, Manual/Accessory, HGS  
PAINT, Touchup, HGS, Gray  
PAINT, Touchup, Metallic Silver 1/2  
oz Bottle  
30 *  
31 *  
198810GS  
198811GS  
32 B194685GS  
33 202922GS  
34 *  
B3518GS  
202295GS  
198866GS  
203435GS  
CAP, Funnel Oil Bottle  
HOSE, Flex  
35 185939WGS  
36 *  
KIT, Led Remote  
WASHER, 3/8 Lock  
WASHER, Flat, 3/8 - M10  
HHCS, 3/8 - 16 x 1  
BRACKET, Mounting Alternator,  
Black  
KIT, Decals, Service  
37 *  
38 *  
Optional Accessories  
199475GS  
39 B198896GS  
PAINT, Touchup, Spray, Silver, 12oz  
PAINT, Touchup, Spray, Gray, 12oz  
KIT, Cold Weather (Includes Battery  
and Oil Warmers)  
199474GS  
6030  
40 202761GS  
41 *  
DUCT, Air  
SCREW, M5.8 x 10, Taptite  
WASHER, Lock 3/8  
SHCS, 3/8 - 16 x 1-1/4  
HHCS, 5/16 - 18 x 3/4  
HHS, Trilobular, 1/4 - 20 x 1/2  
PPHMS, 4-40 x 0.19  
WASHER, Lock #4  
42 *  
43 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
§ - Contact Engine Manufacturer  
44 *  
45 B4300GS  
46 *  
47 *  
3
 
Exploded View - Enclosure  
4
BRIGGSandSTRATTON.COM  
 
Illustrated Parts List - Enclosure  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
197275GS  
PAD, Mounting w/ Holes  
BASE, Mounting  
16 202956GS  
17 192778GS  
18 195733GS  
19 192940GS  
20 202957GS  
21 198893GS  
SEAL, Foam, Engine Air  
HHS, Trilobular, #8-32 x 1/2  
MOUNT, Tie Wrap  
U203030GS  
203437GS  
ASSY, Bulkhead, Engine End  
. . . . . . . Bulkhead, Engine End  
. . . . . . . Decal, Fuel Inlet  
. . . . . . . Seal, Foam  
RETAINER, Hose  
SEAL, Foam, Alternator Inlet  
ASSY, Roof/Siderails  
. . . . . . . Seal, Foam Engine Air  
. . . . . . . Bushing, 1-1/2  
. . . . . . . Weldment Roof/Siderails  
. . . . . . . Insulation  
. . . . . . . Bushing, 1-3/8  
22 202988GS  
ASSY, Bulkhead, Alternator End  
. . . . . . . Decal, Caution Hot Muffler  
. . . . . . . Seal, Foam  
. . . . . . . Plug, Dome 1-1/2  
. . . . . . . Pin, Hinges with Hardware  
4
5
198986GS  
ASSY, Door, Engine End  
. . . . . . . Seal, Foam Alt Inlet  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Bracket, Muffler  
. . . . . . . Weldment, Door Engine End  
. . . . . . . Insulations  
. . . . . . . Barrel, Hinges with Hardware  
23 200409GS  
DECAL, Caution Hot Muffler  
INSULATION, Engine Door, Bottom  
ASSY, Vent, Exhaust  
PLUG, Dome  
ASSY., Vent, Alternator  
SEAL, Foam  
198910GS  
ASSY, Duct, Engine Air  
24 203303GS  
25 198926GS  
26 198460GS  
27 198927GS  
28 198888GS  
29 194694GS  
30 203302GS  
31 197312GS  
32 196397GS  
33 195597GS  
34 198890GS  
35 194828GS  
36 198889GS  
. . . . . . . Decals  
. . . . . . . Lug, Ground Connect w/Hardware  
. . . . . . . Bracket, Mounting Breaker  
w/Hardware  
6
198993GS  
ASSY, Support, Rail  
COVER, Air Intake Engine  
INSULATION, Engine Door, Top  
SEAL, Foam  
. . . . . . . Support Rail Engine End  
. . . . . . . Seal, Foam  
. . . . . . . Decal, Rainproof  
INSULATION, Front/Rear Door  
INSULATION, Roof  
7
8
9
B4300GS  
203015GS  
197493GS  
HHS, Trilobular, 1/4-20 x ½  
BUSHING, Snap, 2"  
BUSHING, Snap, 1-1/2"  
REGULATOR, Voltage  
HHCS, 3/8 - 16 x 1  
WASHER, Flat, 3/8 - M10  
WASHER, Lock 3/8  
NUT, 3/8 - 16  
KIT, Door, Hinge  
SET, Latch Key  
10 198338GS  
11 *  
KIT, Door Latch  
12 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
13 *  
14 *  
15 200438GS  
ASSY, Door  
. . . . . . . Weldment Door  
. . . . . . . Insulation  
. . . . . . . Barrel Hinges with Hardware  
. . . . . . . Decals  
5
 
Exploded View & Illustrated Parts List - Control Panel  
Item Part #  
Description  
Item Part #  
17 205394GS  
18 205395GS  
19 *  
Description  
1
198911GS  
ASSY., Cover, Circuit Breaker w/  
Decals  
DECAL, Caution, Electric Shock  
DECAL, Warning Shock  
NUT, 1/4 - 20  
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite  
BREAKER, Circuit 100A, 2P  
BRACKET, Mounting Breaker  
LUG, Ground Connect  
BOLT, 1/4-10 x 1, Plastite  
FUSE, Auto Type 15 Amp  
ASSY., Control Panel  
SCREW, PT, M4 - 1.79 x 16.0  
ASSY., Duct, Engine Air w/ Decals  
DECAL, Terminal Block  
DECAL, Ground, Neutral  
DECAL, Warning, Outdoor Install  
DECAL, Caution, Standby  
DECAL, Warning, Auto Start  
202593GS  
192770GS  
199011GS  
191991GS  
198573GS  
196655GS  
197492GS  
21 *  
WASHER, Shakeproof, Ext. M6 1/4  
HHCS, 1/4 - 20 x 3/4  
22 *  
Items Not Illustrated  
202882GS  
HARNESS, Wire, CTL Board to  
Engine/Alternator  
198517GS  
203020GS  
198515GS  
198516GS  
HARNESS, Wire, E1 & E2 Sensing  
HARNESS, AVR  
10 198910GS  
12 198549GS  
13 198550GS  
14 205393GS  
15 193297GS  
16 205392GS  
CONNECTOR, Terminal, 2 Pin  
CONNECTOR, Terminal, 10 Pin  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
6
BRIGGSandSTRATTON.COM  
 
Exploded View & Illustrated Parts List - Alternator  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
195235GS  
ADAPTER, Mounting, Alternator  
ASSY, Rotor  
199252GS  
199254GS  
195234GS  
197177GS  
66386GS  
STATOR  
RBC  
HEX HEAD, SEM Screw  
ASSY, Holder, Brush  
TAPTITE, M5 - 0.8 x 16  
WASHER, 3/8" SAE  
BOLT, 3/8 - 24 x 15.20"  
66849GS  
203200GS  
200442GS  
7
 

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