CompaCt Belt Sander
66891
Set up and operating inStruCtionS
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
Failure to do so can result in serious injury.
SaVe tHiS manual.
©
®
Copyright 2009 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
notiCe is used to
address practices
SaVe tHiS manual
Keep this manual for the safety warn-
ings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
not related to personal injury.
Caution, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
general power tool Safety
warnings
warning read all safety
warnings and instructions.
Failure to follow the warnings and
instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and
instructions for future reference.
The term ″power tool″ in the
warnings refers to your mains-
operated (corded) Compact Belt
Sander.
important SaFetY
inFormation
in this manual, on the labeling,
and all other information provid-
ed with this product:
this is the safety alert
symbol. it is used to alert
you to potential personal
injury hazards. obey all
safety messages that
1. work area safety:
follow this symbol to avoid
possible injury or death.
a.keep work area clean and well lit.
Cluttered or dark areas invite acci-
dents.
danger indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
b.do not operate this Compact Belt
Sander in explosive atmospheres,
such as in the presence of flamma-
ble liquids, gases or dust. Power
tools create sparks which may ignite
the dust or fumes.
warning
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
c.keep children and bystanders
away while operating this Compact
Belt Sander. Distractions can cause
you to lose control.
Caution, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
2. electrical safety:
a.power tool plugs must match the
outlet. never modify the plug in
any way. do not use any adapter
plugs with grounded power tools.
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 3
Unmodified plugs and matching out-
lets will reduce risk of electric shock.
b.use personal protective equip-
ment. always wear anSi-approved
safety eye protection and a dust-
mask/respirator. Safety equipment
such as non-skid safety shoes, a
hard hat, or hearing protection used
for appropriate conditions will reduce
personal injuries.
note: this Compact Belt Sander has a
2-prong power Cord plug.
b.avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
c.do not allow children to use this
Compact Belt Sander. This power
tool is not a toy and should not be
operated by any child, or untrained
user, at any time.
c.do not expose power tools to rain
or wet conditions. Water entering
this Compact Belt Sander will in-
crease the risk of electric shock.
d.Severe abrasion hazard. Keep
hands and fingers clear of moving
sanding belts, and do not let your
fingers rest over the front or right
edge of the Compact Belt Sander. If
the sanding belt should run off, or if
it is not properly adjusted, your fin-
gers could come in contact with the
moving belt possibly causing serious
personal injury.
d.do not abuse the cord. never
use the cord for carrying, pulling
or unplugging this Compact Belt
Sander. keep the cord away from
heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.
e.when operating this Compact Belt
Sander outdoors, use an extension
cord suitable for outdoor use. Use
of a cord suitable for outdoor use
reduces the risk of electric shock.
e.Severe pinching hazard. Keep
hands and fingers clear of front roller
at all times. Failure to do so may
result in fingers being pinched and/or
other personal injury.
f. if operating this Compact Belt
Sander in a damp location is un-
avoidable, use a ground Fault
Circuit interrupter (gFCi) protected
supply. Use of a GFCI reduces the
risk of electric shock.
warning! To reduce the risk of injury,
always secure work to prevent it from
being thrown back towards the user.
f. Hold this Compact Belt Sander by
the insulated gripping surfaces
when performing a job near electri-
cal wiring. This will help keep you
safe if electrical contact is made.
3. Specific Personal safety Rules:
a.Stay alert, watch what you are do-
ing and use common sense when
operating this Compact Belt Sand-
er. do not use while you are tired
or under the influence of drugs,
alcohol or medication. A moment
of inattention while operating power
tools may result in serious personal
injury.
g.Clean this Compact Belt Sander
frequently to prevent buildup of
debris on moving parts. Built up
debris may fly from the power tool
causing personal injury.
SKU 66891
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Page 4
h.prevent unintentional starting.
ensure the switch is in the off-
position before connecting to your
power source, picking up or car-
rying the tool. Carrying this Com-
pact Belt Sander with your finger on
the switch or energizing it while the
switch is in the “ON” position invites
accidents.
b.do not use this Compact Belt
Sander if the switch does not turn
it on and off. Any power tool that
cannot be controlled with the switch
is dangerous and must be repaired.
c.disconnect the plug from the
power source before making any
adjustments, changing accesso-
ries, or storing. Such preventive
safety measures reduce the risk of
accidental starting.
i. do not overreach. keep proper
footing and balance at all times.
This enables better control of the
Compact Belt Sander in unexpected
situations.
d.avoid unintentional starting. Pre-
pare to begin work before turning on
the Compact Belt Sander.
j. dress properly. do not wear
gloves, loose clothing or jew-
elry. keep your hair, clothing and
gloves away from moving parts.
Gloves, loose clothes, jewelry or long
hair can be caught in moving parts
causing serious personal injury.
e.do not lay the Compact Belt
Sander down until it has come to
a complete stop. Moving parts can
grab the surface and pull the tool out
of your control.
f. when using a handheld power
tool, maintain a firm grip on the
tool with both hands to resist start-
ing torque.
k.if devices are provided for the con-
nection of dust extraction and col-
lection facilities, ensure these are
connected and properly used. Use
of these devices can reduce dust-
related hazards.
g.do not leave the tool unattended
when it is plugged into an electri-
cal outlet. Turn off the tool, and un-
plug it from its electrical outlet before
leaving.
l. only use safety equipment that
has been approved by an appropri-
ate standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and breath-
ing protection must be NIOSH-ap-
proved for the specific hazards in the
work area.
h.use this Compact Belt Sander in
accordance with these instruc-
tions, taking into account the
working conditions and the work
to be performed. Use for operations
different from those intended could
result in a hazardous situation.
i. Store the idle Compact Belt Sander
out of the reach of children and do
not allow persons unfamiliar with
it, or these instructions to operate.
Power tools are dangerous in the
hands of untrained users.
4. power tool use and care:
a.do not force this Compact Belt
Sander, and always use the correct
power tool for your application.
The correct power tool will do the job
better and safer at the rate for which
it was designed.
SKU 66891
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Page 5
5. Service:
Some examples of these chemicals
are:
a. maintain this Compact Belt
Sander. Check for misalignment
or binding of moving parts, break-
age of parts and any other condition
that may affect a safe operation. If
damaged, have the Compact Belt
Sander repaired before use. Many
accidents are caused by poor main-
tenance.
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi-
cally treated lumber
Your risk from these exposures var-
ies, depending on how often you do
this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to filter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
b. Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
c. maintain labels and nameplates
on the tool. These carry important
safety information. If unreadable
or missing, contact Harbor Freight
Tools for a replacement.
warning! Handling the cord on this
product will expose you to lead,
a chemical known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling. (Califor-
nia Health & Safety Code § 25249.5,
et seq.)
warning! People with pacemakers
should consult their physician(s)
before use. Electromagnetic fields in
close proximity to heart pacemaker
could cause pacemaker interference
or pacemaker failure. In addition,
people with pacemakers should:
• Avoid operating alone.
Vibration Safety
This tool vibrates during use. Re-
peated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained elec-
trical shock.
1. Anyone using vibrating tools regu-
larly or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
warning! Some dust created by power
sanding, sawing, grinding, drilling,
and other construction activities, con-
tains chemicals known [to the State
of California] to cause cancer, birth
defects or other reproductive harm.
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 6
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any symptoms
related to vibration (such as tingling,
numbness, and white or blue fingers),
seek medical advice as soon as pos-
sible.
grounding
to preVent
eleCtriC SHoCk
and deatH From
inCorreCt grounding
wire ConneCtion:
Check with a qualified
2. Do not smoke during use. Nico-
tine reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
electrician if you are in doubt
as to whether the outlet is
properly grounded. do not
modify the power cord plug
provided with the tool. never
remove the grounding prong
from the plug. do not use the
Compact Belt Sander if the
power cord or plug is
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
damaged. if damaged, have it
repaired by a service facility
before use. if the plug will not
fit the outlet, have a proper
outlet installed by a qualified
electrician.
5. Include vibration-free periods each
day of work.
6. Grip tool as lightly as possible (while
still keeping safe control of it). Let
the tool do the work.
7. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
double insulated tools: tools
with two prong plugs
8. the warnings, precautions, and
instructions discussed in this
instruction manual cannot cover
all possible conditions and situa-
tions that may occur. it must be
understood by the operator that
common sense and caution are
factors which cannot be built into
this product, but must be supplied
by the operator.
outlets for 2-prong plug
note: this Compact Belt Sander has a
2-prong grounded plug.
1. Tools marked “Double Insulated” do
not require grounding. They have
a special double insulation system
which satisfies OSHA requirements
and complies with the applicable
SaVe tHeSe
inStruCtionS.
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 7
standards of Underwriters Labora-
tories, Inc., the Canadian Standard
Association, and the National Electri-
cal Code. (See outlets for 2-prong
plug.)
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
7. Make sure the extension cord is prop-
erly wired and in good electrical con-
dition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
2. Double insulated tools may be used
in either of the 120 volt outlets shown
in the preceding illustration. (See
outlets for 2-prong plug.)
8. Protect the extension cords from
sharp objects, excessive heat, and
damp or wet areas.
extension Cords
1. Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three
wire extension cord.
reCommended minimum wire
gauge For extenSion CordS*
(120/240 Volt)
extenSion Cord
nameplate
lengtH
2. As the distance from the supply outlet
increases, you must use a heavier
gauge extension cord. Using exten-
sion cords with inadequately sized
wire causes a serious drop in voltage,
resulting in loss of power and pos-
sible tool damage.
ampereS
(at full load)
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
(See table a.)
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
3. The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord. (See table a.)
-
-
* Based on limiting the line
voltage drop to five volts at
150% of the rated amperes.
taBle a
Symbology
4. When using more than one exten-
sion cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(See table a.)
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
5. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (See table a.)
V~
a
6. If you are using an extension cord
outdoors, make sure it is marked with
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 8
to preVent
SeriouS injurY
Symbology
From aCCidental
operation:
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
turn the power Switch of the
Compact Belt Sander to its
“oFF” position and unplug
the tool from its electrical
outlet before inspecting, or
making any adjustments.
SpeCiFiCationS
120V, 60 Hz
Electrical Requirements
3.12 AMPS (No Load)
Motor No Load Speed
3600 RPM
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Power Plug
2-Prong, Grounded
Belt Replacement Size 2-1/2” X 14”
Dust Collection Opening 1” Diameter
unpaCking
operating inStruCtionS
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon
as possible.
read the entire important
SaFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this Compact Belt
Sander.
aSSemBlY
tool Set up
No assembly is required for this Compact
Belt Sander.
to preVent
SeriouS injurY
From aCCidental
inStruCtionS For
putting into uSe
operation:
turn the power Switch of this
Compact Belt Sander to its
“oFF” position and unplug
the tool from its electrical
outlet before performing any
inspection, maintenance, or
cleaning procedures.
read the entire important
SaFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
1. Changing the Sanding Belt:
a. Be sure the Compact Belt Sander
is turned “OFF”, and that it is un-
plugged from the power outlet.
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Page 9
a. Rotate and position the Belt Release warning! Severe laceration hazard!
Lever (35) to its “UP” until the Fol-
lower Wheel (48) retracts and re-
moves the tension on the Sanding
Belt (38). See Figure 1.
If a directional sanding belt (one
with arrows printed on the inside), is
installed backwards, it may not track
properly and may overhang the Body
Housing (49) possibly causing severe
lacerations,
b. Slide off the old/worn belt.
note: While the grit of the sanding belt
may vary depending on what type of
cutting results you need for your proj-
ect, the size of the new belt should be
identical to the belt being replaced:
2-1/2” Wide X 14” Long.
d. Rotate the Belt Release Lever (35)
“Down” to reapply tension to the
Sanding Belt (38). See Figures 1 &
2.
2. tracking the Sanding Belt:
Figure 1
a. Tracking should be done with the
Compact Belt Sander running. The
easiest way to accomplish this is to
first turn “OFF” the Compact Belt
Sander and unplug it from its power
source.
Belt
re-
lease
lever
(35)
Body
Housing
(49)
power
Cord (66)
b. Turn the Compact Belt Sander
upside down, place in a vise (not
included) large enough to hold it
securely, then plug it into a power
source and turn it “ON”.
tracking
knob (23)
Follower
wheel
(48)
Figure 2
Body Housing (49)
drive Belt Cover (1)
c. Slip a new belt around the Wheels
(33 & 48) and slide on until the
Wheels are covered.
note: Sanding belts without directional
arrows may face either direction
(front or rear). If there are arrows
printed on the inside of the sand-
ing belt, make sure the arrows point
in the direction of Wheel rotation.
(Wheel rotation would be clockwise
when you are looking into the open
side of the Belt Sander).
Belt release lever (35)
tracking knob (23)
drive Belt Cover (1)
c. Turn the Tracking Knob (23) coun-
terclockwise to move the sanding
belt toward the Body Housing (49),
SKU 66891
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Page 10
or turn the Tracking Knob (23) clock-
wise to move the sanding belt away
from the Body Housing (49). See
Figures 1 & 2.
e. Tighten the Screws holding both
Wheels in place
f. Rotate the Belt Release Lever (35)
“DOWN” until the Follower Wheel
(48) places tension back on the
Sanding Belt (38).
d. The sanding belt should be aligned
with the flush outside edge of the
Wheels while the Compact Belt
Sander is in operation.
g. Remove the Compact Belt Sander
from the Vise.
e. Turn the Compact Belt Sander
“OFF” and unplug it from the power
source.
4. use of the Vacuum adapter:
a. This Compact Belt Sander is
equipped with a Hose Adapter/Vent
Tube (67). It may be attached to
both 1” (outside diameter) hose, and
7/8” (inside diameter) shop vacuum
hose for dust collection as you work.
f. Remove the Compact Belt Sander
from the vise.
3. replacing the (small) drive motor
Belt:
a. Be sure the Compact Belt Sander
is turned “OFF”, and that it is un-
plugged from the power outlet.
b. The dust collection system should be
emptied frequently (especially when
sanding resin-coated surfaces such
as polyurethane, varnish, and shel-
lac, etc. Dispose of “coated” dust
particles with coating manufacturer’s
guidelines, or place them inside a
metal container with a tight metal lid.
Remove “coated” dust particles from
your premises daily. The accumula-
tion of fine resin dust particles may
self-ignite, causing a fire.
note: For best results, place the Com-
pact Belt Sander upside down in a
vise to hold it securely while following
this procedure.
b. Using a Phillips head screwdriver
(not included), remove the Drive Belt
Cover (1).
a. Rotate the Belt Release Lever (35)
“UP” until the Follower Wheel (48)
retracts and removes the tension on
the Sanding Belt (38). See Figure
1.
c. do not use a dust collector when
sanding metal. Doing so may cre-
ate a fire hazard causing serious
personal injury and/or damage to the
Compact Belt Sander.
b. Slide off the Sanding Belt (38).
c. Remove the Screws holding the
Follower Wheel (48), and the Driver
Wheel (33). Lift both Wheels up
and out of the Compact Belt Sander.
The (small) Drive Belt (2) will lift out
also.
work piece and work area Set up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
d. Replace the worn/old Drive Belt (2)
with a fresh/new Drive Belt (Part
Number HTD 180-3M), and re-insert
the two Wheels.
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
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Page 11
the power cord to possible damage.
The power cord must reach the work
area with enough extra length to al-
low free movement while working.
maintenanCe and
SerViCing
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
3. There must not be objects, such as
utility lines, nearby that will present a
hazard while working.
to preVent
SeriouS injurY
general operating instructions
From aCCidental
operation:
1. Make sure the Drive Belt Cover (1) is
in place before turning on the Switch
(68) to the Compact Belt Sander.
turn the power Switch of the
Compact Belt Sander to its
“oFF” position and unplug
the tool from its electrical
outlet before performing any
inspection, maintenance, or
cleaning procedures.
2. To reduce the risk of personal injury,
make sure the Compact Belt Sander
is not resting on the workpiece when
the Switch (68) is turned “ON”.
3. While this Compact Belt Sander may
be held while in use with one hand,
it is preferred (and recommended)
that two hands are used for better
control and safety. One hand should
be placed on the rear section of the
rubber portion of the Body Housing
(49) and the other hand should hold
the front section.
to preVent SeriouS
injurY From tool
Failure:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
4. Secure loose work pieces using a
vise or clamps (not included) to pre-
vent movement while working.
Cleaning, maintenance, and
lubrication
1. BeFore eaCH uSe, inspect the
general condition of the Compact Belt
Sander. Check for loose hardware,
misalignment or binding of moving
parts, cracked or broken parts, dam-
aged electrical wiring, and any other
condition that may affect its safe
operation.
5. When sanding wood workpieces,
move the Compact Belt Sander as
much as possible in the direction
of the wood grain. This will help to
prevent scratches across the grain.
When not in use, always rest the tool
on its side.
6. To prevent accidents, turn off the
Compact Belt Sander and disconnect
its power supply after use. Clean,
then store the tool indoors out of the
reach of children.
2. aFter uSe, wipe external surfaces
of the tool with clean cloth. Use a
shop vacuum and/or pressurized air
to remove as much dust and debris
from around the Wheels and sanding
SKU 66891
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Page 12
belts as possible. If the tool is fre-
quently used, it should be periodically
checked and cleaned by a qualified
service technician.
repair a damaged power cord, al-
ways replace.
3. Store inside away from the reach of
children.
4.
warning! if the supply cord of
this Compact Belt Sander is dam-
aged, it must be replaced only by a
qualified service technician. Never
limited 90 daY warrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod-
uct is free from defects in materials and workmanship for the period of 90 days from
the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS-
Ly IN LIEU OF ALL OtHER WARRANtIES, EXPRESS OR IMPLIED, INCLUDINg tHE
WARRANtIES OF MERCHANtABILIty AND FItNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
this warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 13
troubleshooting
problem
Tool will not start.
possible Causes
1. Cord not connected.
likely Solutions
1. Check that cord is plugged in.
2. No power at outlet.
2. Check power at outlet. If outlet is un-
powered, turn off tool and check circuit
breaker. If breaker is tripped, make sure
circuit is right capacity for tool and circuit
has no other loads.
3. Internal damage or wear.
(Carbon brushes or switch, for
example.)
3. Have technician service tool.
Tool operates slowly. Power being reduced by long or
small diameter extension cord.
Eliminate use of extension cord. If an
extension cord is needed, use one with the
proper diameter for its length and load. See
Extension Cords in GROUNDING section.
1. Keep sanding belts fresh with no worn or
smooth areas. Replace as needed.
Performance
1. Sanding belts worn and/or
damaged.
decreases over time.
2. Carbon brushes worn or
damaged.
2. Have qualified technician replace
brushes.
Excessive noise or Internal damage or wear. (Carbon
Have technician service tool.
rattling.
brushes or bearings, for example.)
Overheating.
1. Forcing sanding belts to work too 1. Allow tool to work at its own rate.
fast.
2. Sanding Belt misaligned.
2. Check and correct alignment.
3. Sanding belts worn, or damaged.
4. Blocked motor housing vents.
3. Keep sanding belts fresh. Replace as
needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator
while blowing dust out of motor using
compressed air.
5. Motor being strained by long or
small diameter extension cord.
5. Eliminate use of extension cord. If
an extension cord is needed, use one
with the proper diameter for its length
and load. See Extension Cords in
GROUNDING section.
Follow all safety precautions whenever diagnosing or servicing the
tool. disconnect power supply before service.
record product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 14
partS liSt
part
description
Qty.
1
1
2
1
1
1
1
1
1
2
1
1
7
14
1
1
1
5
1
7
1
1
1
1
1
5
5
5
1
1
1
1
1
part
description
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
1
1
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
Drive Belt Cover
36 Base Plate
Drive Belt
37 Belt Release Lever Holder
38 Sanding Belt (2-1/2” X 14”)
39 Spring Cap
40 Small Spring
41 Plastic Cap
Screw
Holder Plate
Drive Pulley
Retaining Ring
Small Roller Bearing
Gasket
42 Spring Locating Plate
43 Big Spring
44 Driver Wheel Bracket
45 Retaining Ring
46 Follower Wheel Pin
47 Follower Wheel Brush
48 Follower Wheel
49 Body Housing
50 Self-Tapping Screw
51 Rubber Ring
52 Bearing
53 Self-Tapping Screw
54 Orifice Plate
55 Rotor
56 Self-Tapping Screw
57 Stator
58 Motor Housing
59 Brush Holder (Plastic)
60 Brush Holder
61 Brush
62 Helicoid Spring
63 Bearing
Drive Pulley Puller Pin
10 Roller Bearing
11 Holder Plate
12 Spindle
13 Screw
14 Spring Washer
15 Gear Box Cover
16 Bearing
17 Bearing Box Cap
18 Screw
19 Gear
20 Flat Washer
21 Retaining Ring
22 Spline
23 Tracking Knob
24 Spring
25 Tracking Knob Collar
26 Screw
27 Spring Washer
28 Flat Washer
29 Trigger
30 trigger Locating Ring
31 Center Bracket
32 Driver Wheel Rubber Ring
33 Driver Wheel
34 Camshaft
64 Rubber Ring
65 Self Taping Screw
66 Power Cord (2-Prong Plug)
67 Hose Adaptor/Vent Tube
68 Switch
69 Switch Dust Shield
1
35 Belt Release Lever
1
pleaSe read tHe Following CareFullY
tHE MANUFACtURER AND/OR DIStRIBUtOR HAS PROvIDED tHE PARtS LISt AND
ASSEMBLy DIAgRAM IN tHIS MANUAL AS A REFERENCE tOOL ONLy. NEItHER tHE
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY
OF ANy kIND tO tHE BUyER tHAt HE OR SHE IS qUALIFIED tO MAkE ANy REPAIRS
tO tHE PRODUCt, OR tHAt HE OR SHE IS qUALIFIED tO REPLACE ANy PARtS OF
tHE PRODUCt. IN FACt, tHE MANUFACtURER AND/OR DIStRIBUtOR EXPRESSLy
StAtES tHAt ALL REPAIRS AND PARtS REPLACEMENtS SHOULD BE UNDERtAkEN
By CERtIFIED AND LICENSED tECHNICIANS, AND NOt By tHE BUyER. tHE BUyER
ASSUMES ALL RISk AND LIABILIty ARISINg OUt OF HIS OR HER REPAIRS tO tHE
ORIgINAL PRODUCt OR REPLACEMENt PARtS tHEREtO, OR ARISINg OUt OF HIS OR
HER INStALLAtION OF REPLACEMENt PARtS tHEREtO.
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 15
aSSemBlY diagram
SKU 66891
For technical questions, please call 1-800-444-3353.
Page 16
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