Chicago Electric Washer 96952 User Manual

6-1/2 gallon plastic parts  
washer  
Model 96952  
set up and operating instructions  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
distributed exclusively by harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe this Manual.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
general saFetY rules  
warning! read all instructions  
Failure to follow all instructions listed below may result in electric shock,  
fire, and/or serious injury. The term “power tool” in all of the warnings listed  
below refers to the Plastic Parts Washer.  
saVe these instructions  
1.  
work area safety  
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.  
b. Do not operate power tools in explosive atmospheres, such as in the pres-  
ence of flammable liquids, gases or dust. Tools create sparks which may  
ignite the dust or fumes.  
c. Keep children and bystanders away while operating a power tool. Dis-  
tractions can cause you to lose control.  
2.  
electrical safety  
a. Power tool plugs must match the outlet. Never modify the plug in any way.  
Do not use any adapter plugs with grounded power tools. Unmodified plugs  
and matching outlets will reduce risk of electric shock.  
b. Avoid body contact with grounded surfaces such as pipes, radiators, ranges  
and refrigerators. There is an increased risk of electric shock if your body is  
grounded.  
c. do not abuse the cord. never use the cord for carrying, pulling or un-  
plugging the power tool. Keep cord away from heat, oil, sharp edges or  
moving parts. Damaged or entangled cords increase the risk of electric  
shock.  
d. When operating a power tool outdoors, use an extension cord suitable for  
outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec-  
tric shock.  
3.  
personal safety  
a. Stay alert, watch what you are doing and use common sense when operating  
a power tool. Do not use a power tool while you are tired or under the influ-  
ence of drugs, alcohol or medication. A moment of inattention while operating  
power tools may result in serious personal injury.  
b. use safety equipment. always wear eye protection and a full face  
shield. Safety equipment such as ventilator mask, non-skid safety  
shoes, solvent resistant gloves, or hearing protection used for appropri-  
ate conditions will reduce personal injuries.  
c. Avoid accidental starting. Ensure the switch is in the off-position before plug-  
ging in. Plugging in power tools that have the switch on, invites accidents.  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
d. Do not overreach. Keep proper footing and balance at all times. This en-  
ables better control of the power tool in unexpected situations.  
e. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, cloth-  
ing and gloves away from moving parts. Loose clothes, jewelry or long hair  
can be caught in moving parts.  
4.  
power tool use and care  
a. Do not force the power tool. Use the correct power tool for your application.  
The correct power tool will do the job better and safer at the rate for which it  
was designed.  
b. Do not use the power tool if the switch does not turn it on and off. Any power  
tool that cannot be controlled with the switch is dangerous and must be re-  
paired.  
c. disconnect the plug from the power source and/or the battery pack from  
the power tool before making any adjustments, changing accessories,  
or storing power tools. Such preventive safety measures reduce the  
risk of starting the power tool accidentally.  
d. store idle power tools out of the reach of children and do not allow per-  
sons unfamiliar with the power tool or these instructions to operate the  
power tool. Power tools are dangerous in the hands of untrained users.  
e. Maintain power tools. Check for misalignment or binding of moving parts,  
breakage of parts and any other condition that may affect the power tool’s  
operation. If damaged, have the power tool repaired before use. Many ac-  
cidents are caused by poorly maintained power tools.  
f. Use the power tool in accordance with these instructions and in the manner  
intended for the particular type of power tool, taking into account the working  
conditions and the work to be performed. Use of the power tool for operations  
different from those intended could result in a hazardous situation.  
5.  
1.  
service  
a. Have your power tool serviced by a qualified repair person using only identi-  
cal replacement parts. This will ensure that the safety of the power tool is  
maintained.  
speciFic saFetY rules  
Use only water-based solvents. Do not use caustic, volatile, or combustible sol-  
vents, such as gasoline or toluene.  
2.  
3.  
Do not allow smoking or other ignition sources nearby.  
Parts being cleaned may leave flammable or combustible residue, or may contain  
combustible fluids that remain in washer. Replace fluid and clean parts washer  
regularly.  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
4.  
5.  
Follow instructions provided with solvents.  
Use only in well-ventilated area. Locate washer at least 18 inches above floor.  
6.  
Do not expose to combustible fumes. Washer has internal arcing or  
sparking parts that can cause ignition.  
7.  
8.  
Immerse pump during use. Do not operate washer without enough solvent  
Maintain labels and nameplates on the tool. These carry important safety infor-  
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
9.  
Do not leave the tool unattended when it is plugged into an electrical outlet. Turn  
off the tool, and unplug it from its electrical outlet before leaving.  
10.  
11.  
This product is not a toy. Keep it out of reach of children.  
People with pacemakers should consult their physician(s) before use. Electro-  
magnetic fields in close proximity to heart pacemaker could cause pacemaker  
interference or pacemaker failure. In addition, people with pacemakers should:  
• Avoid operating alone.  
• Properly maintain and inspect to avoid electrical shock.  
• Any power cord must be properly grounded. Ground Fault Circuit Interrupter  
(GFCI) should also be implemented – it prevents sustained electrical shock.  
12.  
The warnings, precautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be  
understood by the operator that common sense and caution are factors which  
cannot be built into this product, but must be supplied by the operator.  
saVe these instructions.  
grounding  
improperly connecting the grounding wire can result in  
electric shock.  
warning  
Check with a qualified electrician if you are in doubt as to  
whether the outlet is properly grounded. do not modify  
the power cord plug provided with the tool. never remove  
the grounding prong from the plug. do not use the tool if  
the power cord or plug is damaged. if damaged, have it  
repaired by a service facility before use. if the plug will not  
fit the outlet, have a proper outlet installed by a qualified  
electrician.  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
grounded tools: tools with three prong plugs  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (see 3-prong plug and outlet.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (see 3-prong plug and outlet.)  
The tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration.  
(see 3-prong plug and outlet.)  
3-prong plug and outlet  
outlets for 2-prong plug  
double insulated tools: tools with two prong plugs  
1.  
2.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian Stan-  
dard Association, and the National Electrical Code.  
(see outlets for 2-prong plug.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
preceding illustration. (see outlets for 2-prong plug.)  
extension cords  
1.  
2.  
Grounded tools require a three wire extension cord. Double insulated tools can  
use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(see table a.)  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
3.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(see table a.)  
4.  
5.  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required. (see table a.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(see table a.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suf-  
fix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure the extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified elec-  
trician before using it.  
8.  
Protect the extension cords from sharp objects, excessive heat, and damp or wet  
areas.  
recoMMended MiniMuM wire gauge For eXtension cords* (120/240 Volt)  
naMeplate  
eXtension cord length  
aMperes  
(at full load)  
25 Feet  
50 Feet  
75 Feet  
100 Feet  
150 Feet  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
taBle a  
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.  
symbology  
Double Insulated  
Volts Alternating Current  
Amperes  
V~  
a
Canadian Standards Association  
No Load Revolutions per Minute  
(RPM)  
Underwriters Laboratories, Inc.  
n xxxx/min.  
0
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
speciFications  
Electrical Requirements  
120 V~ / 60 Hz / 0.27A  
317 Gallons per Hour  
18AWGX3C  
Maximum Flow  
Power Cord  
unpacKing  
When unpacking, check to make sure that the item is intact and undamaged. If  
any parts are missing or broken, please call Harbor Freight Tools at the number shown  
on the cover of this manual as soon as possible.  
operating instructions  
read the entire iMportant saFetY inForMation section at the  
beginning of this manual including all text under subheadings therein  
before set up or use of this product.  
warning  
Do not use any highly volatile, flammable or  
combustible solvents, or fuels such as gasoline, diesel, or toluene. use  
only non-corrosive water based solvents.  
warning  
Parts being cleaned may contain and leave flammable  
or combustible residue or fluids in the Parts Washer. Check for solvent  
fumes to verify nonflammability and non-toxicity. Use in a well ventilated  
area. do not smoke. always dispose of solvents properly.  
1.  
Place the Parts Washer in a well ventilated area on a surface capable of bearing  
the combined weight of the unit, solvent, and parts.  
2.  
3.  
Read all manufacturer directions for the solvent and follow the guidelines for use.  
Add the correct solvent for the application at hand until the Pump (3) is entirely  
submerged.  
4.  
5.  
Carefully place the Shelf (2) into the Solvent Bin, and place the parts to be  
cleaned on the Shelf (2).  
Plug the Parts Washer into a grounded 120V electrical outlet. Wearing protective  
gear, turn the Power Switch on, and direct the Spigot (1) to clean the products.  
warning  
this parts washer is intended for use only as a plastic  
(polystyrene) parts cleaner only. do not use this product to clean other ma-  
terials. solvents used to clean other materials could chemically react with  
the components of this machine and cause an explosion.  
REV 08j  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
6.  
7.  
Once all parts have been cleaned, turn the Power Switch off and unplug the elec-  
trical cord.  
Dispose of the solvent as required by any State, local, or Federal guidelines and  
regulations. See the directions on the solvent, or contact the local Hazardous  
Waste Disposal Authorities.  
8.  
Clean, then store the tool indoors out of children’s reach.  
Maintenance and serVicing  
risk of serious personal injury from accidental starting  
or electric shock. turn the power switch of the tool to its  
warning  
“oFF” position and unplug the tool from its electrical outlet  
before performing any inspection, maintenance, or cleaning  
procedures.  
damaged equipment can fail, causing serious personal  
injury. do not use damaged equipment. if abnormal noise or  
vibration occurs, have the problem corrected before further  
use.  
cleaning, maintenance, and lubrication  
1.  
BeFore each use, inspect the general condition of the tool. Check for loose  
screws, misalignment or binding of moving parts, cracked or broken parts, dam-  
aged electrical wiring, and any other condition that may affect its safe operation.  
2.  
3.  
aFter use, clean external surfaces of the tool with clean, moist cloth.  
warning! if the supply cord of this power tool is damaged, it must be  
replaced only by a qualified service technician.  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
please read the Following careFullY  
THE MANUFACTURER AND/OR DISTRIbUTOR HAS PROVIDED THE PARTS LIST AND ASSEMbLy  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIbUTOR MAkES ANy REPRESENTATION OR WARRANTy OF ANy kIND TO THE bUyER THAT  
HE OR SHE IS qUALIFIED TO MAkE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
qUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIbUTOR EXPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD bE  
UNDERTAkEN by CERTIFIEDAND LICENSED TECHNICIANS, AND NOT by THE bUyER. THE bUyER  
ASSUMES ALL RISk AND LIAbILITy ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION  
OF REPLACEMENT PARTS THERETO.  
parts list  
part  
1
description  
Qty  
1
Spigot  
Shelf  
Pump  
Tank  
2
1
3
1
4
1
5
Power Cord  
1
6
Switch Cover  
Power Switch  
Switch Protector  
Cord Cover  
1
7
1
8
1
9
1
10 Screw  
11 Rivet  
2
8
12 Hinge  
13 Lid Supporter  
14 Lid  
1
1
1
15 Nut  
2
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
asseMBlY diagraM  
record products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 11  
 
liMited 90 daY warrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTy IS EXPRESS-  
Ly IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTAbILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 96952  
For technical questions, please call 1-800-444-3353.  
Page 12  
 

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