Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
ITEM 69684
12"DOUBLE-BEVEL
SMLIIDTINEG CROMSPOAUWND
WITH LASER GUIDE
Email our technical support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
©
®
Copyright 2012 by Harbor Freight Tools . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
2. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
13. DON’T OVERREACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
Table A: RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS
(120 VOLT)
EXTENSION CORD
LENGTH
NAMEPLATE
AMPERES
(at full load)
18. NEVER STAND ON TOOL. Serious injury
could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
25′
50′ 100′ 150′
0 – 6
18
18
16
14
16
16
16
12
16
14
14
14
12
12
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
6.1 – 10
10.1 – 12
12.1 – 16
Do not use.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge.
20. DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of
rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
The smaller the gauge number, the heavier the cord.
until it comes to a complete stop.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
Item 69684
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Page 3
Grounding Instructions
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION
READ AND FOLLOW THESE INSTRUCTIONS:
110-120 V~ Double Insulated Tools: Tools with Two Prong Plugs
1. To reduce the risk of electric shock, double
insulated equipment has a polarized plug
(one blade is wider than the other). This plug will fit in
a polarized outlet only one way. If the plug does not
fit fully in the outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-Prong Plug.)
Outlets for 2-Prong Plug
Miter Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Miter Saw
13. Always use blades with correct size and shape
(diamond versus round) of arbor holes. Blades that
do not match the mounting hardware of the saw
will run eccentrically, causing loss of control.
1. Wear eye protection.
2. Keep hands out of path of saw blade.
3. Do not operate saw without guards in place.
4. Do not perform any operation freehand.
5. Never reach around saw blade.
14. Never use damaged or incorrect blade washers
or bolt. The blade washers and bolt were
specially designed for your saw, for optimum
performance and safety of operation.
15. Do not use to cut logs, tree limbs, or uneven lumber.
16. Wet lumber, green (unseasoned) lumber, and
pressure treated lumber all have an increased
potential for kickback and should only be cut with a
blade for cutting that lumber type. Wear a NIOSH-
approved respirator and have appropriate ventilation
whenever cutting pressure treated lumber.
6. Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings.
7. Disconnect power before changing blade or servicing.
8. To reduce risk of injury, return carriage to the full
rear position after each crosscut operation.
17. Do not use blades made from high-speed steel,
abrasive blades, metal-cutting blades or masonry-
cutting blades. The guards of this saw are not
designed to protect against the failure of such blades.
9. Return all guards to original position if any are
moved during blade replacement. Check all
guards for proper operation after service.
10. The lock down pin is to be used only to lock
the head in place for carrying and storage.
It is not to be used for any cutting operation.
18. Blades must be rated to at least the
maximum speed marked on the tool.
19. DO NOT OPERATE WITH ANY GUARD DISABLED,
DAMAGED, OR REMOVED. Moving guards
must move freely and close instantly.
11. DANGER! Coasting Cutting Tool Can Be
Dangerous – Apply brake immediately to stop
cutting tool when the switch is turned off.
20. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
12. The torque developed during braking may
loosen the blade-retaining nut/bolt. The blade
retaining nut/bolt should be checked periodically
and tightened if necessary, especially after braking.
21. When servicing use only identical replacement parts.
Page 4
For technical questions, please call 1-800-444-3353.
Item 69684
Miter Saw Safety Warnings (cont.)
22. Do not depress the spindle lock when
starting or during operation.
29. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
23. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from
chemically treated lumber
24. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
25. Industrial applications must follow OSHA guidelines.
26. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
30. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State
of California to cause cancer, and birth defects or
other reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
Harbor Freight Tools for a replacement.
27. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
31. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
28. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
Vibration Safety
This tool vibrates during use. Repeated or long-term
exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
4. Include vibration-free periods each day of work.
5. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Item 69684
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Page 5
Specifications
Electrical Rating
Motor No Load Speed
Max. Accessory Diameter
Arbor
120V~ / 60Hz / 15A
3,800 RPM
12"
5/8″ Round with 1″ Adapter
3-1/2″ x 13-3/8″
3-1/2″ x 9-1/2″
2-1/8″ x 13-3/8″
90° Straight
45° Miter
Cutting
Capacities
45° Straight Bevel
45° Compound (L/R) 2-1/8″ x 9-1/2″
216045
AVOID EXPOSURE
Laser light is emitted
from this opening.
Caution: Use of controls or adjustments or
performance of procedures other than those specified
herein may result in hazardous radiation exposure.
LASER LIGHT
DO NOT STARE INTO BEAM
Max. Output: <1 mW,
Wavelength: 630-670 nm
CLASS II LASER PRODUCT
Caution: The use of optical instruments
with this product will increase eye hazard.
This product complies with
21 CFR 1040.10 and 1040.11
Diode Mfr.: Zhenjiang Bouncer Stone
Electron Co, Ltd, 2F, Guyang Xincun
Uptown 16 Din Mao Rd., Zhenjiang, China
Manufacture Date:___________, ______
Page 6
For technical questions, please call 1-800-444-3353.
Item 69684
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before performing any procedure in this section.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
Assembly
1. Insert the ends of the Table Extensions into
the holes in the sides of the Base. Tighten the
Wing Screws to hold the Extensions in place.
The upper edge of the Extensions will be level
with the surface of the saw. This provides a
wider base for the work material to rest on.
2. Thread the Miter Knob into the end of the table
above the Miter Lock until securely in place.
3. Slip the Dust Collection Bag over the
Dust Outlet behind the saw.
Mounting
Use the four bolt holes provided in the Base to mount the Miter Saw to a
stable support before use. Mounting hardware not included.
Item 69684
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Page 7
Functions
Trigger
Lock
Trigger
Lock
Trigger
Lower
Guard
Dust
Collection
Bag
Blade
Slide
Lock Knob
Bevel
Angle
Clamp
Indicator
Bevel
Lock Knob
Fence
Turntable
Table
Extension
Miter
Knob
Miter Scale
Kerf Board
Miter Lock
Page 8
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Item 69684
Spindle
Lock
Head
Lock-down
Description of Selected Functions
Head Lock-down:
Guard operation:
When the Handle is lowered, the Lower Guard
raises automatically. When the Handle is raised the
Lower Guard returns to its safety position. Keep hands
clear of the Blade when the Handle is lowered. Do not
interfere with the proper movement of the Lower Guard.
2
2
1
3
3
1
Slide Lock Knob:
Tighten this to prevent the cutting head from
sliding back and forth for chopping cuts.
Loosen this to allow the cutting head to slide.
Note: Additional functions are explained
elsewhere in the manual.
Align pin with
deep groove
to lock cutting head.
Align pin with
shallow groove
to unlock cutting head.
Item 69684
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Page 9
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TOOL SET UP
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY: DO NOT OPERATE WITH ANY GUARD DISABLED,
DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.
Replacing the Blade
1. Unplug the tool from its power source.
6. Remove the Spindle Bolt* (77) and
Outer Flange (78), see Figure B.
*IMPORTANT: The Spindle Bolt has a left-handed
thread and removes by turning CLOCKWISE.
2. Raise the Lower Guard (133) out
of the way and hold it up.
3. Loosen the Guard Pivot Bolt (193) until it
disengages the Guard Pivot Plate (132).
Note: Make sure the Inner Flange (81)
stays in place on the Spindle.
4. Swing the Guard Pivot Plate up and out of the way.
5. Press in the Spindle Lock (150) on the
back of the saw′s head and hold it in.
Spindle
Lock
Figure B
7. Remove the Blade (80) and Arbor Insert (79).
Place the Arbor Insert into a new Blade and
install the new Blade. Make sure that the Blade's
rotation arrow points in the same direction as
the rotation arrow on the Upper Guard (98).
8. Replace the Outer Flange and Spindle Bolt. Position
the cupped side of the Flange against the blade.
Hold in the Spindle Lock (150) and
Figure A
wrench tighten the Spindle Bolt by turning it
COUNTERCLOCKWISE. Release the Spindle Lock.
9. Rotate the Guard Pivot Plate (132) back into place,
and secure it with the Guard Pivot Bolt (193).
10. WARNING! Make sure the Lower Guard (133)
operates smoothly and properly protects
from the Blade before using the saw.
Page 10
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Item 69684
Using the Workpiece Extension Supports
1. The Table Extensions are inserted into each side of
the Table, and locked in place using the Wing Screws.
3. Support the workpiece to be level with the table,
and so that after the cut is made the cut off pieces
will not fall. Use sawhorses or other supports
(not included) to support longer workpieces.
2. When properly installed, the upper face of the
Table Extensions are level with the Table, and
provide a wider support surface for the workpiece.
4. If the workpiece is not level, you will make
an unintentional bevel cut in the material.
If the workpiece is not supported, it will bind
the blade and may cause the material to
kick back, potentially causing injury.
Adjusting the Miter Angle
A miter cut is one that is at an angle across the horizontal surface of the material. 45º miter cuts to join two pieces
in a right angle corner are common. A 30º cut is often used for a scarf joint or to make a chamfered end.
1. Loosen the Miter Knob by turning it
approximately 1/4 turn counterclockwise.
3. The Miter Angle Indicator will indicate the selected
angle. While the Miter Lock is released, the table will
lock into place at often used miter angles, including
22.5º, 30º, 45º, and 90º on both left and right sides.
2. Press down the Miter Lock to unlock the Table.
While holding the Miter Lock down,
move the Table to the desired angle.
4. Tighten the Miter Knob after adjusting the miter angle.
5. With the Table adjusted to the desired angle,
place the workpiece flush against the Fence,
secure it with the Clamp and make the cut.
Adjusting the Bevel Angle
A bevel cut is one that is at an angle vertically. Bevel cuts can be used to miter relatively wide and
thin material. Bevel cuts can be used in combination with a miter cut to form a compound angle.
Compound angle cuts are often used in crown moldings, picture frames and similar trim materials.
1. Loosen the Bevel Lock Knob at the rear of the saw.
2. Move the blade assembly to the desired angle.
Read the angle on the Bevel Indicator.
3. Lock the blade assembly into position by
rotating the Bevel Lock Knob clockwise.
Tighten firmly but do not over-tighten.
4. Make a sample cut in a piece of scrap to
confirm that the bevel angle is correct.
If it is not, correct the angle before cutting.
Bevel
Lock Knob
Bevel
Indicator
Figure C
Item 69684
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Page 11
Using the Depth Stop
If a kerfing or rabbet cut which does not cut through the workpiece is desired,
use the Depth Stop Bolt to control the depth of the cut.
WARNING! Only adjust the front Bolt. The rear Bolt is used to prevent the Blade from
cutting the table during normal cutting. Do not adjust the rear Depth Bolt.
Depth Stop
Bolt (136)
1. Unlock the Head Lock-down, see page 9.
2. Raise the saw head assembly.
Depth Stop
Nut (137)
3. Push the Depth Stop to the left to
use the Depth Stop Bolt setting.
4. Pull down on the saw head to
check the current setting.
5. To change the setting, first loosen the knurled
Depth
Stop (44)
Depth Stop Nut on the Depth Stop Bolt.
Turn the Depth Stop Bolt clockwise to decrease
Figure D
depth and counterclockwise to increase depth.
Tighten the Depth Stop Nut after adjustment.
6. If needed, push the Depth Stop to the
right to temporarily disable it.
Workpiece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent injury and distraction.
4. Use a saw table, saw stand or other means to
support the workpiece. Mount the Miter Saw
so that the surface is level to the ground, and
additional supports provide a surface on the
same level as the saw table. If the work surface
and any workpiece supports are not level, and
on the same level, unwanted bevel angles will
appear in the cuts resulting in poor joinery.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
5. Secure workpieces to the saw table using the Clamp
or other clamping devices (not included). Securing
the workpiece will provide safety by preventing kick
back and by removing the need to hold workpieces
near the blade by hand. Clamping the workpiece
will also improve cutting accuracy by preventing the
workpiece from moving during the cutting operation.
3. Allow room on both left and right of
saw for extended workpieces.
Page 12
For technical questions, please call 1-800-444-3353.
Item 69684
General Operating Instructions
DANGER!
MITER SAWS CAN QUICKLY AMPUTATE FINGERS IF MISUSED.
Keep hands well clear of cutting area.
1. Unlock the Head Lock-down, see page 9.
7.
2. Make sure all adjustment knobs are tight (Miter Knob, 8. Press down lightly to cut the material.
Bevel Lock Knob, Fence and Table Extension Knobs).
With narrow material,
press straight down “chopping” the material.
With wide material,
move the Blade across the material while cutting.
Do not bear down on the material, use
light downward pressure. If the material
binds the blade, release the trigger.
3. Blow any sawdust or debris away from the Fence.
Place the work material against the Fence.
4. Align the marked location of the cut on
the work material with the saw blade.
Note: To prevent your workpiece from being cut too short,
align the edge of the blade with your measured mark,
keeping the rest of the blade on the waste side of the cut.
9. When the cut is completed, raise the blade
assembly, release the trigger, wait for the
Blade to stop turning, release the Clamp and
remove the work material from the saw.
5. Hold the work material in place using the Clamp.
Ensure that the work material is level and supported
securely, use saw horses or supports if necessary.
10. To prevent accidents, turn off the tool and
disconnect its power supply after use. Clean, then
store the tool indoors out of children’s reach.
6. Grip the Saw Handle, press one of the Trigger
Locks with your thumb, and squeeze the
Trigger to start the Saw and the laser guide.
Note: If the laser guide line does not line up
with the cut line, release trigger and reposition
workpiece before making the cut.
Item 69684
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Page 13
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical
outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
2. AFTER USE, wipe external surfaces
condition of the tool. Check for:
of the tool with clean cloth.
• loose hardware,
3.
WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
Checking and Calibrating the Fence
The Fence holds the workpiece in a fixed position
while the Table and or the blade assembly
are adjusted in a miter or bevel angle.
If Fence needs adjustment:
1. First unplug the tool.
To make accurate cuts, the Fence must be
perpendicular (at a 90º angle) to the Saw Blade.
2. Lower the blade assembly and lock it
in place using the Locking Pin.
1. Before beginning work, make a test cut on
scrap material with the Table set at 90º.
3. Lay a carpenter’s square on the table with one
edge along the blade and the other along the
Fence. Any inaccuracy should be visible. NOTE:
The square must contact the surface of the
blade, not the teeth, for an accurate reading.
2. Check the cut with an accurate square.
You can also reverse the two pieces, hold the
cut ends together, and hold a good straight
edge along the side of the pieces.
4. The Fence is held in place with bolts at each
end. Loosen the bolts slightly, and gently tap the
Fence into position using a soft mallet. Retighten
the bolts and make another test cut. Repeat the
process until the Fence is adjusted accurately.
3. If either test reveals that the cut is not a true 90º
angle, adjust the Fence before beginning work.
5. Once the Fence is accurately adjusted,
tighten the bolts firmly in place. Recheck
one last time, then proceed to work.
Page 14
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Item 69684
Calibrating the Miter Table Indicator
After checking or adjusting the fence to
confirm that it is at 90º to the Blade, check the
accuracy of the Miter Table Angle Indicator.
1. Loosen the screw holding the Angle Indicator in place.
2. Rotate it until the pointer is exactly on 90º.
3. Retighten the screw.
Calibrating the Bevel Angle
For making accurate cuts, the Saw Blade must
be adjusted to be exactly vertical to the Table.
4. If necessary, the bevel angle can be corrected
by adjusting the Bevel Adjustment Screw on
the right side under the Bevel Locking Lever.
1. To check the angle, have the blade assembly
in its normal upright position. Make a cut on a
piece of flat sided, fairly thick scrap material.
5. Once the bevel angle is adjusted, adjust the Bevel
Angle Indicator to read 0º when the Saw Blade is
in the vertical position. Loosen the screw holding
the Indicator in place, adjust it to be exactly
over the 0º mark, then retighten the screw.
2. Check the cut with an accurate square.
The cut should be at exactly 90º.
3. Angle can also be checked by rotating one cut-off
piece 180º and holding the cut ends together.
If the cut is not exactly vertical,
the two pieces will form a slight angle.
Adjusting or Replacing the Kerf Board
If the Kerf Board becomes damaged it must be replaced.
To adjust the Kerf Board:
1. Remove the four screws holding
the Kerf Board in place.
1. Lower the Saw Blade and lock it
down with the Locking Pin.
2. Install a new Kerf Board. Replace the four
screws and tighten them slightly.
2. Adjust the Kerf Board so the right side of the
Blade slightly clears the edge of the Kerf Board.
3. Loosen the Bevel Lock and set
the Bevel Angle at 45º left.
4. Ensure that the left side of the
Blade clears the Kerf Board.
5. Tighten the four screws holding
the Kerf Board in place.
Item 69684
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Page 15
Troubleshooting
Problem
Possible Causes
Likely Solutions
Tool will not start. 1. No power at outlet.
1. Check power at outlet.
2. Cord not connected.
2. Check that cord is plugged in.
Tool operates
sporadically or
at low power.
1. Low power supply or
improper extension cords.
1. Check power supply and power cords.
2. Worn or cracked
Carbon Brushes.
2. Check Carbon Brushes. Replace if damaged or worn.
Wood burns at
ends when cut.
1. Dirty Blade.
1. Clean Blade using blade cleaner or mineral spirits.
2. Material is binding.
2. Check position of work material on Table. Material must
be flat, flush against Fence and supported on ends.
Material frays
or chips out.
1. Finished side is down.
2. Blade chipped or dull.
1. Keep finished side of material up or facing operator.
Bottom and back side are prone to chip out.
2. Check for damaged teeth. Sharpen or replace blade.
3. Blade inappropriate
for material.
3. Check blade manufacturer’s recommendations for
material being cut. For cross cutting hard wood and for
precision cuts use a thin kerf blade with 60 or more teeth.
4. Material is unsupported.
4. Use a thin piece of scrap material, such as 1/4″
plywood, underneath or behind the material to
support the edges of the material as it is being cut.
Blade binds,
slowing or
stopping saw.
1. Material is misaligned
on the saw or ends
are not supported.
1. Material must be flat on table, flush against the fence and
supported on both ends.
2. Material is wet, contaminated 2. Check condition of material and check
or inappropriate blade
is being used.
compatibility of blade to material.
Blade does not
cut completely
through
1. Depth Stop setting in use.
2. Depth Stop set too shallow.
1. Move Depth Stop to right to disengage.
2. Adjust Depth Stop Bolt for desired depth of cut.
workpiece.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 16
For technical questions, please call 1-800-444-3353.
Item 69684
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Parts List and Diagram
Parts List
Part
Description
Qty
1
4
1
2
15
2
2
5
4
10
1
2
2
2
2
2
4
1
1
2
2
2
1
1
1
1
1
1
1
1
8
1
1
2
Part
Description
Qty
1
1
1
1
1
4
1
2
1
2
1
1
1
2
1
1
3
7
1
1
1
2
1
1
1
3
3
1
1
1
1
2
1
1
4
2
3
1
2
3
4
5
6
7
8
9
Base
Foot
38 Bevel Hinge
39 Lock-down Pin
M8×55 Bolt
40 Lock-down Spring
41 Head Lock-down
42 Ø3×16 Spring Round Pin
43 M6×10 Cross Pan Head Bolt
44 Depth Stop
45 Ø8 Wave Washer
46 Pan Head Bolt
47 Bearing Cover
48 M4×10 Cross Pan Head Bolt
49 Bevel Angle Indicator
50 Turntable Support
51 Gear Column
M5×25 Extension Lock Knob
M5×10 Cross Pan Head Bolt
Table Extension
Table Extension Plate
M6×20 Wing Screw
M6 Nut
10 Ø6 Flat Washer
11 Fence
12 Square Washer
13 Lock Washer
14 Lock Screw
15 Fence Extension Lock
16 Ø5×15.5 Round Pin
17 Ø5×9 Round Pin
18 Right Fence Extension
19 Left Fence Extension
20 M8×20 Cap Screw
21 Ø8 Spring Washer
22 Ø8 Flat Washer
23 Clamp Board
52 Angle Block
53 M6×16 Non-Standard Screw
54 M6×14 Cross Pan Head Bolt
55 Ø6 Spring Washer
56 M6×10 Cross Bolt
57 Connecting Bar Support
58 Hinge Pin
59 Spring Sleeve
60 Torsional Spring
61 M10×86 Stud
62 M10×50 Stud
63 M6×25 Cap Screw
64 M6 Nut
65 M8×25 Set Screw
66 M8 Thin Nut
67 Spring
24 M5 Nut
25 Miter Lock
26 Miter Lock Spring
27 Miter Knob
28 Miter Knob Washer
29 M5×35 Cap Screw
30 Kerf Board
31 M4×8 Cross Pan Head Bolt
32 Turntable
33 Miter Indicator
34 Ø8 Fender Washer
35 M8 Nut
68 M6×25 Slide Lock Knob
69 Ø10 Flat Washer
70 M10 Nut
71 Bevel Lock Knob
72 Ø45×Ø30×50 Slide Bushing
73 Slide Rail
2
1
2
36 Bevel Scale
37 Ø2×4 Rivet
74 Ø4 Spring Washer
Item 69684
For technical questions, please call 1-800-444-3353.
Page 17
Parts List (cont.)
Part
Description
Qty
1
1
1
1
1
1
1
6
8
8
1
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
1
2
2
2
4
1
1
1
2
1
1
1
1
1
1
1
2
2
1
4
1
1
1
1
2
1
1
1
1
1
1
1
2
Part
Description
Qty
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
7
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
2
1
1
75 Ø4 Flat Washer
135 M6×14 Bolt
76 M10 Thin Nut
77 M8×18 Left-handed Spindle Bolt
78 Outer Flange
79 Arbor Insert
80 Inner Flange
136 M6×35 Bolt
137 Depth Adjustment Nut
138 Cable Clamp
139 Ø6 Flat Washer
140 Belt (10PJ560)
141 Belt Guard
142 M6×16 Cap Screw
143 Cover Board
144 M6×16 Cap Screw (Left)
145 Ø6 Spring Washer (Left)
146 Ø6 Thick Flat Washer
147 Large Pulley
148 Ø28 Retaining Ring
149 Spindle Lock Bracket
150 Spindle Lock
151 Spindle Lock Taper Spring
152 ST6×18 Screw
153 Handle
154 M5×50 Cross Pan Head Bolt
155 Upper Handle
81 Blade
82 M5×20 Cross Pan Head Bolt
83 Ø5 Spring Washer
84 Ø5 Flat Washer
85 Gearbox Cover
86 Gasket
87 6003 Bearing
88 Bearing Retainer
89 Connecting Bar Screw
90 M4×12 Cross Pan Head Bolt
91 Spindle
92 Flat Key 4×4×8
93 Large Gear
94 Ø15 Retaining Ring
95 Roller Bearing HK1010
96 Guard Label
97 M6×10 Set Screw
98 Upper Guard
99 Upper Guard Bushing
100 6001 Bearing
101 Flat Key 4×4×20
102 Gear Shaft
103 Brush Holder
104 Carbon Brush
105 Brush Holder Cap
106 M5×35 Cross Pan Head Bolt
107 Motor Housing
108 Motor Housing Label
109 Stator
110 ST4.8×65 Cross Screw
111 Seal
112 6000 Bearing
113 Rotor
114 6002 Bearing
115 Middle Cover
116 M8×25 Set Screw
117 Small Pulley
118 Lower Guard Roller
119 Ø5 Retaining Ring
120 Lower Guard Washer
121 M6×20 Cap Screw
122 Dust Bag
123 Dust Port
124 Connecting Bar
125 Power Cord
126 M5×40 Cross Pan Head Bolt
127 Lower Guard Panel
128 Lower Guard Coil Spring
129 Lower Guard Washer
130 Rubber Stopper
131 M6×7 Flat Head Bolt
132 Guard Pivot Plate
133 Lower Guard
156 Pin
157 Trigger Lock Connector
158 Right Trigger Lock
159 Left Trigger Lock
160 Switch Spring
161 Trigger
162 Switch
163 ST3.9×14 Screw
164 ST3.9×10 Screw
165 Lower Handle
166 Ø5 Teeth Washer
167 Terminal
168 Cable Clamp
169 Grommet
170 Slide Rail Cover
171 5×40 Roll Pin
172 M6 Wing Bolt
173 ST4.8×20 Cross Head Screw
174 Cable Clamp
175 M5×18 Cross Head Bolt
176 M5×12 Cross Pan Head Bolt
177 Ø5 Spring Washer
178 Ø6 Flat Washer
179 Clamp Press Plate
180 Clamp
181 Small Connecting Bar
182 M6×20 Wing Screw
183 Clamp Locating Bar
184 M4×8 Cross Pan Head Bolt
185 M4×4 Set Screw
186 Laser Seat
187 Laser Head
188 Wire Clamp
189 M4×6 Cross Pan Head Bolt
190 Transformer
191 ST3.2×6 Cross Screw
192 Connector
193 M6×10 Guard Pivot Bolt
134 Turntable Plate
Page 18
For technical questions, please call 1-800-444-3353.
Item 69684
Assembly Diagram
(10)
173
126
156
157
158
125
159
160
164
163
64
63
191
189
188
190
187
185
186
184
192
183
182
181
180
179
178
177
176
Item 69684
For technical questions, please call 1-800-444-3353.
Page 19
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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