Chicago Electric Work Light 98113 User Manual

RECHARGEABLE  
WORKLIGHT  
60 LEd  
Model 98113  
SET up And OpERATInG InSTRuCTIOnS  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MAnuAL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
Worklight. Unmodified plugs and  
matching outlets will reduce risk of  
electric shock.  
c.prevent unintentional starting.  
Ensure the power Switch (10) is  
in the off-position before connect-  
ing to power source and/or battery  
pack, picking up or carrying the  
tool. Carrying battery operated tools  
with your finger on the Power Switch  
or energizing equipment that have  
the Power Switch on invites acci-  
dents.  
b.Avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
c.do not expose the Worklight to  
rain or wet conditions. Water enter-  
ing the Worklight will increase the risk  
of electric shock.  
d.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
Worklight in unexpected situations.  
d.do not abuse the AC/dC Adapter  
Cord. never use the Cord for car-  
rying, pulling or unplugging the  
AC/dC Adapter. Keep the Cord  
away from heat, oil, sharp edges  
or moving parts. Damaged or  
entangled Cords increase the risk of  
electric shock.  
e.dress properly. do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
e.If operating the Worklight in a  
damp location is unavoidable, use  
a Ground Fault Circuit Interrupter  
(GFCI) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
4. Worklight use and care  
a.do not use the Worklight if the  
power Switch (10) does not turn it  
on and off. Any tool that cannot be  
controlled with the Power Switch is  
dangerous and must be repaired.  
3. personal safety  
b.disconnect the AC/dC Adapter  
Cord (or Cigarette Lighter Adapter  
Cord) before making any adjust-  
ments, changing accessories, or  
storing the Worklight. Such pre-  
ventive safety measures reduce the  
risk of starting the equipment acci-  
dentally.  
a.Stay alert, watch what you are  
doing and use common sense  
when operating the Worklight. do  
not use the Worklight while you  
are tired or under the influence of  
drugs, alcohol or medication. A  
moment of inattention while operating  
the Worklight may result in serious  
personal injury.  
c.Store idle battery powered equip-  
ment out of the reach of children  
and do not allow persons unfa-  
miliar with the Worklight or these  
instructions to operate the tool.  
Battery powered tools are dangerous  
in the hands of untrained users.  
b.use safety equipment. Always  
wear eye protection. Safety equip-  
ment such as ANSI-approved safety  
impact goggles will reduce personal  
injuries.  
SKU 98113  
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Page 3  
 
d.Maintain the Worklight. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
Worklight’s operation. If damaged,  
have the Worklight repaired before  
use. Many accidents are caused by  
poorly maintained battery operated  
power tools.  
will ensure that the safety of the tool  
is maintained.  
Specific Safety Warnings  
1. Maintain labels and nameplates on  
the Worklight. These carry important  
safety information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
e.use the Worklight in accordance  
with these instructions, taking into  
account the working conditions  
and the work to be performed. Use  
of the Worklight for operations differ-  
ent from those intended could result  
in a hazardous situation.  
2. This Worklight contains a sealed lead  
Battery Pack (12). Do not dispose  
of an old Battery Pack in fire to avoid  
explosion and possible personal  
injury. Recycle old Battery Packs ac-  
cording to local solid waste authority  
procedures. nOTE: This Battery  
pack is not replaceable.  
5. Battery tool use and care  
a.Recharge only with the AC/dC  
Adapter (17) or Cigarette Lighter  
Adapter (16) specified by the man-  
ufacturer. An Adapter that is suitable  
for one type of Battery Pack may  
create a risk of fire when used with  
another type of Battery Pack.  
3. Avoid unintentional starting. Prepare  
to begin work before turning on the  
Worklight.  
4. Do not leave the Worklight unat-  
tended when it’s AC/DC Adapter (17)  
or Cigarette Lighter Adapter (16) is  
plugged into an electrical outlet. Turn  
off the tool, and unplug the AC/DC  
Adapter or Cigarette Lighter Adapter-  
from its electrical outlet before leav-  
ing.  
b.use this Worklight only with the  
Battery pack (12) included with  
this product. Use of any other Bat-  
tery Pack may create a risk of injury  
and fire.  
c.under abusive conditions, liquid  
may be ejected from the Battery  
pack (12). Avoid contact. If con-  
tact accidentally occurs, flush with  
water. If liquid contacts eyes, ad-  
ditionally seek medical help. Liquid  
ejected from the Battery Pack may  
cause irritation or burns.  
5.  
The AC/DC Adapter (17)  
and Cigarette Lighter  
Adapter (16) get warm  
during use. The Adapters’  
heat can build up to unsafe levels  
and create a fire hazard if they do not  
receive adequate ventilation, due to  
an electrical fault, or if they are used  
in a hot environment.  
6. Service  
Do not place the Adapters on a flam-  
mable surface. Especially avoid  
placing the Adapters on carpets,  
rugs, and car seats. They are not  
only flammable, but they also  
a.Have your Worklight serviced by a  
qualified repair person using only  
identical replacement parts. This  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
obstruct air flow under the Adapt-  
ers.  
SAVE THESE  
InSTRuCTIOnS.  
Place the Adapters on a stable, solid,  
nonflammable surface (such as a  
stable metal workbench or concrete  
floor) at least 1 foot away from all  
flammable objects, such as drapes,  
walls, and car seats. Keep a fire  
extinguisher and a smoke detector in  
the area. Frequently monitor the  
Adapters and Battery Pack (12)  
during use.  
GROundInG  
TO pREVEnT  
ELECTRIC SHOCK  
And dEATH FROM  
InCORRECT GROundInG  
WIRE COnnECTIOn:  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlets are  
properly grounded. do not  
modify the Adapters’ (16, 17)  
Cord plugs provided with the  
tool. never remove the  
grounding components from  
the plugs. do not use the  
Adapters if the Cords or plugs  
are damaged. If damaged,  
have them repaired by a  
service facility before use. If  
the Plugs will not fit the outlet  
(120 VAC for the AC/dC  
6. Do not use an extension cord with  
this Worklight.  
7. This product is not a toy. Keep it out  
of reach of children.  
8. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close prox-  
imity to heart pacemaker could cause  
pacemaker interference or pacemak-  
er failure. In addition, people with  
pacemakers should:  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
• Properly maintain and inspect to  
avoid electrical shock.  
Adapter and 12 VdC for the  
Cigarette Lighter Adapter),  
have a proper outlet installed  
by a qualified electrician.  
• Any power cord must be properly  
grounded. Ground Fault Circuit Inter-  
rupter (GFCI) should also be imple-  
mented – it prevents sustained elec-  
trical shock.  
9. The warnings, precautions, and in-  
structions discussed in this instruction  
manual cannot cover all possible con-  
ditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
double Insulated Tools: Tools  
with Two prong AC plugs  
SpECIFICATIOnS  
Input: 120 VAC~ / 60 Hz / or 12 VDC  
Output: 12 VDC @ 400mA  
120 VAC, AC/DC Adapter: 2 Prong, Grounded  
VDC Cigarette Lighter Adapter, Grounded  
Battery Type: 7.2V, 900Ah, Ni-MH  
Rechargeable  
Electrical  
Requirements  
(Not Replaceable)  
Initial Battery Charge Time: 10 Hours  
Subsequent Charge Times: 6 Hours  
Approximate Run Time: Up to 4 Hours  
Cigarette Lighter Fuse Type: F3AL250V  
Power Switch: Single Pole, Single Throw  
Battery needs Charging:  
Right Side LED Illuminates RED  
Battery Charging:  
Left Side LED Illuminates RED  
Battery Charged:  
Battery  
Indicator  
Lights  
Outlets for 2-prong AC plug  
1. AC/DC Adapters marked “Double  
Insulated” do not require grounding.  
They have a special double insulation  
system which satisfies OSHA require-  
ments and complies with the applica-  
ble standards of Underwriters Labo-  
ratories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code.  
Left Side LED Illuminates Green  
Bulb Type  
& Quantity  
Light Emitting Diode (LED) / 60 Pieces  
1080 LUX @ 12 Inches  
Light Output  
(LUX)  
unpACKInG  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
2. Double insulated AC/DC Adapters  
may be used in either of the 120 volt  
outlets shown in the preceding illus-  
tration.  
OpERATInG InSTRuCTIOnS  
SYMBOLOGY  
Read the EnTIRE IMpORTAnT  
SAFETY InFORMATIOn section  
at the beginning of this manual  
including all text under  
subheadings therein before set  
up or use of this product.  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
Amperes  
A
n xxxx/min.  
No Load Revolutions per Minute  
(RPM)  
0
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
TO pREVEnT  
SERIOuS InjuRY  
FROM ACCIdEnTAL  
charging process. Then plug the AC/  
DC Adapter into the nearest 120 volt,  
grounded, electrical outlet.  
OpERATIOn:  
2. IMPORTANT: The initial charge time  
for the Battery Pack is 10 hours.  
Thereafter, the charge times are 6  
hours. do not overcharge the Bat-  
tery to avoid damage to the Battery  
and/or AC/dC Adapter.  
Turn the power Switch to its  
off position and disconnect  
the Adapter Cord from its  
electrical supply source  
before performing any  
inspection, maintenance, or  
cleaning procedures.  
3. The Battery Indicator Light on the  
Worklight will illuminate as follows:  
Worklight Set up  
Battery needs charging: Right  
side LED illuminates RED.  
1. Always place the Worklight on a  
clean, dry, flat, level surface capable  
of supporting the weight of the Work-  
light.  
Battery is charging: Left side LED  
illuminates RED.  
Battery is fully charged: Left side  
LED illuminates GREEN.  
2. The work area must be free of direct  
sunshine and high temperature.  
4. When finished charging, unplug the  
AC/DC Adapter from its electrical out-  
let. Then unplug the Cord from the  
Charging Input Port of the Worklight.  
(See Figure A.)  
3. Keep children and pets out of the  
work area.  
4. Route the AC/DC Adapter Cord (17)  
and Cigarette Lighter Adapter Cord  
(16) along a safe route to reach the  
work area without creating a tripping  
hazard or exposing the Cords to pos-  
sible damage. The Cords must reach  
the work area with enough extra  
length to allow free movement while  
working.  
pOWER SWITCH (10)  
CHARGInG SOCKET COVER  
(11)  
General Operating Instructions  
To Charge the Battery pack using the  
AC/dC Adapter:  
1. To charge the Battery Pack (12) of  
the Worklight, open the Charging  
Socket Cover (11) on the tool and  
insert the AC/DC Adapter Cord (17)  
into the tool’s Charging Socket (7).  
Make sure the Power Switch (10) is  
in its “OFF” position throughout the  
FIGuRE A  
AC/dC AdApTER  
CORd (17)  
OR  
CIGARETTE LIGHTER  
AdApTER CORd  
(16)  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
To Charge the Battery pack using the  
Cigarette Lighter Adapter:  
the Power Switch again to its “OFF”  
position. (See Figure A.)  
1. Prior to recharging, allow the battery  
to cool completely.  
2. The Worklight is designed to operate  
(on a fully charged Battery Pack) for  
approximately 6 hours before re-  
charging is required.  
2. To charge the Battery Pack (12) of  
the Worklight, open the Charging  
Socket Cover (11) on the tool and  
insert the Cigarette Lighter Adapter  
Cord (16) into the tool’s Charging  
Socket (7). Make sure the Power  
Switch (10) is in its “OFF” position  
throughout the charging process.  
Then plug the Cigarette Lighter  
Adapter into a 12 VDC vehicle ciga-  
rette lighter receptacle.  
3. When finished using the Worklight,  
make sure to store the tool in a clean,  
dry, safe location out of reach of chil-  
dren and other unauthorized persons.  
MAInTEnAnCE And  
SERVICInG  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
3. IMPORTANT: The initial charge time  
for the Battery Pack is 10 hours.  
Thereafter, the charge times are 6  
hours. do not overcharge the Bat-  
tery to avoid damage to the Battery  
and/or AC/dC Adapter.  
TO pREVEnT  
SERIOuS InjuRY  
FROM ACCIdEnTAL  
OpERATIOn:  
Before performing any  
inspection, maintenance, or  
cleaning procedures:  
4. The Battery Indicator Light on the  
Worklight will illuminate as follows:  
Battery needs charging: Right  
side LED illuminates RED.  
Turn the power Switch  
(10) of the Worklight to its  
“OFF” position. unplug the  
tool’s AC/dC Adapter (17) or  
Cigarette Lighter Adapter (16)  
from its electrical outlet. Then  
allow the tool to completely  
cool.  
Battery is charging: Left side LED  
illuminates RED.  
Battery is fully charged: Left side  
LED illuminates GREEN.  
5. When finished charging, unplug the  
Cigarette Lighter Adapter from its  
lighter receptacle. Then unplug the  
Cord from the Charging Input Port of  
the Worklight.  
TO pREVEnT SERIOuS  
InjuRY FROM EQuIpMEnT  
FAILuRE:  
(See Figure A.)  
do not use damaged  
equipment. If abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
Turning the Worklight on and off:  
1. To turn on the Worklight, press the  
Power Switch (10) to its “ON” posi-  
tion. To turn off the Worklight, press  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
InSpECTIOn, MAInTEnAnCE,  
And CLEAnInG  
pLEASE REAd THE  
FOLLOWInG CAREFuLLY  
1. BEFORE EACH USE: Inspect the  
general condition of the Worklight.  
Check for loose screws, misalignment  
or binding of moving parts, cracked or  
broken parts and any other condition  
that may affect its safe operation.  
THE MANUFACTURER AND/OR  
DISTRIBUTOR HAS PROVIDED THE  
PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE  
TOOL ONLY. NEITHER THE  
2. BATTERY PACK REPLACEMENT:  
This Battery Pack is nOT replace-  
able.  
MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION  
OR WARRANTY OF ANY KIND TO  
THE BUYER THAT HE OR SHE IS  
QUALIFIED TO MAKE ANY REPAIRS  
TO THE PRODUCT, OR THAT HE OR  
SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN  
FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND  
PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED  
AND LICENSED TECHNICIANS, AND  
NOT BY THE BUYER. THE BUYER  
ASSUMES ALL RISK AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS  
TO THE ORIGINAL PRODUCT OR  
REPLACEMENT PARTS THERETO,  
OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT  
PARTS THERETO.  
3. CIGARETTE LIGHTER ADAPTER  
FUSE REPLACEMENT:  
A faulty Cigarette Lighter Adapter  
typically indicates a blown Fuse. To  
replace the Fuse, unscrew and re-  
move the Outer Fuse Cap. Remove  
the Inner Fuse Cap and Spring.  
Replace the old Fuse with a new  
F3AL250V Fuse. Then re-install the  
Spring, Fuse, Inner Fuse Cap, and  
Outer Fuse Cap. (See Figure B.)  
FuSE  
(TYpE: F3AL250V)  
FIGuRE B  
CIGARETTE LIGHTER  
AdApTER  
OuTER FuSE CAp  
(16)  
InnER FuSE CAp  
SpRInG  
4. AFTER USE: clean all external  
surfaces of the Worklight with a soft,  
clean cloth. Do not use solvents. Do  
not immerse the Worklight in liquid.  
5.  
WARnInG! If the Cord of the  
AC/dC Adapter (17) or Cigarette  
Lighter Adapter (16) are damaged,  
they must be replaced only by a  
qualified service technician.  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
TROuBLESHOOTInG  
problem  
possible Cause  
possible Solution  
Worklight does not turn on.  
1. Power Switch not on.  
2. Battery Pack is low.  
1. Press Power Switch to ON position.  
2. Recharge Battery Pack.  
3. Battery Pack not charging.  
3. Check AC/DC Adapter/Cigarette Lighter  
Adapter connections from power supply  
source to Worklight. Make sure AC or DC  
power supply source is functioning properly.  
Worklight does not turn off.  
1. Power Switch not off.  
2. Faulty Power Switch.  
1. Press Power Switch to OFF position.  
2. Have a qualified service technician repair or  
replace Power Switch.  
Cigarette Lighter does not  
charge.  
1. Blown fuse.  
1. Replace fuse.  
pARTS LIST & ASSEMBLY dIAGRAM  
part #  
description  
Qty.  
part #  
description  
Charging Socket Cover  
Battery Pack  
Qty.  
1
2
Front Cover  
11  
Transparent Lens  
Glisten Lens  
LED Board  
12  
3
13  
Battery Pack Cover  
Stand Holder  
4
14  
5
Circuit Board  
Switch Button  
Charging Socket  
U-Holder  
15  
Hex Screw  
6
16  
Cigarette Lighter Adapter  
AC/DC Adapter  
7
17  
8
18  
Pan Head Screw (M2.5x8)  
Hex Head Screw (M6x10)  
Pan Head Screw (M3x10)  
9
Back Cover  
19  
10  
Power Switch  
20  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
LIMITEd 90 dAY WARRAnTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this product  
is free from defects in materials and workmanship for the period of 90 days from the date  
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,  
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event  
be liable for death, injuries to persons or property, or for incidental, contingent, special  
or consequential damages arising from the use of our product. Some states do not allow  
the exclusion or limitation of incidental or consequential damages, so the above limitation  
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either  
repair or replace the product at our election or we may elect to refund the purchase price  
if we cannot readily and quickly provide you with a replacement. We will return repaired  
products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning  
the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 98113  
For technical questions, please call 1-800-444-3353.  
Page 11  
 

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